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On the Record With
Pierre Beaudoin, President and COO, Bombardier Aerospace

A huge effort to improve fleet reliability and availability of parts for Bombardier business aircraft is paying off two years into an initiative that has cost well over $75 million to date.

Pierre Beaudoin, president and chief operating officer of Bombardier's entire $7.9 billion aerospace business, says the company has shifted its focus to supporting its customers instead of developing an all-new airplane every year, as it has done through the past decade.

"Engineering is focused on making sure the product that is out there is the best in the

world," Beaudoin told Show News. Longtime issues, such as the propensity for Challenger windshields to crack, are getting the engineering resources they should have had years ago (the Challenger now has a new windshield design).

"We recognize that we weren't up to par. My aim is to be leading this industry and to set new benchmarks in terms of service," said Beaudoin, who also took over as president of the business aircraft division following the sudden departure of Peter Edwards in the first week of September.

Beaudoin is insisting on results in three areas:

¥ Aircraft reliability: "We are seeing the impact of the whole team focusing on that." A must-do list of hundreds of squawks has been boiled down to a top ten action list for every model, with oversight by an advisory board of deadlines "to keep the pressure in the right place." That effort, Beaudoin said, is really gaining momentum.

¥ Spare parts: "That is an area where we had not invested in systems, in people, and giving our people the right tools," Beaudoin said. For example, Bombardier Aerospace now has a single SAP software system to monitor inventory, delivering parts to customers rapidly, and to identify and order from suppliers those parts that will be needed most often. Learjet alone used to have three different systems for these functions. Two new warehouses in Chicago and Frankfurt are charged with setting a new industry standard of getting a part into the hands of a customer with an AOG problem within 10 hours. In the past, it took Bombardier six hours to process an AOG order, let alone locate it in the system and ship it.

¥ Servicing customers: All Bombardier's service centers in North America went to 24/7 this year, and a 100,000-sq-ft expansion will double the size of its Dallas service center when it opens next fall. The network of authorized service centers is being expanded. Recent additions include Duncan Aviation in the U.S., OceanAir in Brazil and a new center that is about to open in Dubai. Beaudoin noted Bombardier has invested heavily in all these support areas, spending some $50 million on spare parts management and distribution, and another $15 million on the Dallas expansions alone. "We needed to build a backbone, and that is what we have been doing. We are really starting to demonstrate results, and our customers are beginning to talk about it. I am confident they are going to feel a huge difference," Beaudoin asserted.

So why has it taken two years to address the problems?

"I understood everybody's frustration with our parts system, but I wanted to avoid a quick fix," Beaudoin said. "It is very tempting to say, 'Let's just jam inventory and put on lots of people,' only to see it get better for six months then all fall apart."

—John Morris

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