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On the Record With
Gary Leonard, President and General Manager, GE Honda Aero Engines, LLC

The prevailing wisdom is that developers of a new generation of light jets have chosen their engines. So why go ahead with the GE Honda HF118, that's been rejected?

"I'd encourage you to think broadly," says Gary Leonard, president and GM of GE Honda Aero Engines. The Adams and Diamonds and Eclipses and Grobs, after all, are not standing still. "All these guys are thinking one step ahead," Leonard says, stopping short of proclaiming his HF118 to be the answer for the Adam A900, Eclipse 700, Diamond F-Jet, Citation Filly or other flyers to be named later.

"We're working with several airframers," Leonard says. "There are at least three serious opportunities."

GE Honda Aero Engines (Booth 3920) was formed last year to further development of Honda's HF118, which was announced in 2003. "We've got about 120 engineers working every day to make this a better and better engine," Leonard says. The HF118 is seen as the basis for a family of powerplants in the 1,000- to 3,500-pounds-thrust range. GE Honda Aero Engines is a 50-50 joint venture, although Leonard says that three quarters of the engineers on the HF118 now are working in Tokyo.

They and their colleagues in Cincinnati are talking advantage of the time difference to effectively maintain "a 24-hour-a-day collaboration," Leonard says.

"It's almost better than co-locating," he told Show News.

HF118 improvements include a fuel burn reduction of 5% and a 15% reduction in weight compared with the HF118-2 iteration that powered the HondaJet unveiled at this past summer's Oshkosh gala. "By incorporating lighter, higher-temperature materials and engine-cycle design enhancements, the joint company has been able to efficiently reduce the engine core size," says a release.

A core engine has been run in Japan and the goal is for a full engine incorporating the improvements to run in early 2007.

GE Honda is targeting an industry-leading 5,000 hours prior to first major overhaul with no interim hot-section inspection, and says it can get there in part by using GE's proprietary N6 single-crystal nickel alloy for the turbine blades. N6 is being used on GE's GEnx engine for Boeing 787 and Airbus A350. GE Honda is applying GE's wide-chord swept aerodynamic forward fan technology from the GE90 series too.

"You continue to modify the engine until you lock in an airframer," Leonard says, noting that GE has most of the marketing responsibility for the GE Honda jv.

As for the Embraer competition, in which GE Honda, Pratt & Whitney Canada, and Williams vied to power the Brazilian's new Very Light Jet, "We walked away," Leonard says. He cites "a commercial decision." Embraer, in other words, demanded too much in the way of a low price.

P&WC's PW617F was picked to power the new airplane. "The real winner," says Leonard, "was Embraer."

Honda's HondaJet Is a Separate Project

The four-place HondaJet, which made its public debut at the Experimental Aircraft Association's AirVenture 2005 meeting in Oshkosh on July 28, represents an activity of Honda R&D Americas, Inc., separate from the GE Honda engine program.

Besides its HF118 engines, HondaJet design innovations include a natural-laminar flow (NLF) wing and fuselage nose, an advanced all-composite fuselage structure, and an over-the-wing engine-mount configuration that's said to eliminate fuselage structure, yielding more interior space. That feature, although patented, has been seen before on the German VFW 614, a 44-seat twinjet airliner developed in the late 1960s-early 1970s by VFW-Fokker.

"HondaJet's construction and testing in the U.S.," said unit vp and HondaJet project leader Michimasa Fujino, is "evidence of Honda R&D's continued growth and deepening roots in America."

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