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Cessna to Open Largest GA Maintenance Facility

The world's largest general aviation maintenance facility will be opened with fanfare by Cessna in early December. The 450,000-square-foot complex in Wichita will hangar 100 Citations as well as house the company's entire Citation customer support operation.

"We can expand easily in the future as we have taken a 124-acre site," Cessna's svp for customer support Ron Chapman told Show News.

The complex boasts some 250,000 square feet of hangar space and 200,000 square feet of offices that will also offer pilot lounges and a restaurant.

Cessna has invested heavily in service centers to keep up with the needs of its growing fleet. "Through 1998 we had 2,700 aircraft in service. Now it is over 4,000," Chapman explained, "so we went on a major capital investment program."

His goals are to provide enough maintenance capacity for the fleet and enough excess capacity to allow unscheduled maintenance. "The keys to service are sufficient parts availability and having a geographically diverse network of service centers that operate when the customers want maintenance," he said.

The Wichita opening will follow the launch in June of a new Citation service center in Orlando, Fla. Cessna replaced a 40,000-square-foot facility there with 159,000 square feet of hangars and workshops at the north end of Orlando International airport. An additional 27,000-square-foot paint shop will open there next month. Co-located just across the street is FlightSafety's Citation simulator center, giving customers the opportunity to combine training and maintenance in one trip.

—John Morris

Cessna's New CES Products

Cessna will announce a new line of CES products here at NBAA that bring Web-based convenience to managing maintenance.

  • CESPLAN, to be introduced first on the CitationJet line, allows operators to tailor Maintenance Manual Chapter 4 and 5 inspections to their individual requirements while retaining Cessna's stamp of approval for a Manufacturer's Recommended Inspection program. "Say an operator flies heavily at the front of the month but not at the back, with CESPLAN he can make up his own program to meet his utilization profile," explained Ron Chapman, svp for customer support. This has been too difficult and time consuming for Cessna to do with paper manuals, he added, but now it can be done quickly and cost effectively.

  • CESCOM is a computerized aircraft maintenance tracking service available in several formats that produces status reports, history reports and projected due reports. Cessna made it available on the Internet at the beginning of this year and has so far converted 65% of its Citation customers from paper to Web-based. "Now an operator can make an entry and get instantaneous feedback. This dramatically reduces the time to get reports," said Chapman. "With the new format we will be adding additional features and benefits in coming months as it is now much easier to make the changes." CESCOM's Maintenance Transaction Report form has become the standard for Citation maintenance logbook entries and Return to Service statements.

  • CESVIEW II is Cessna's next generation electronic technical manuals, usable on PC computers with Internet browser capabilities. It contains manuals for maintenance, wiring, component maintenance, structural repairs, tools and equipment, non-destructive testing and an illustrated parts catalog, as well as active service bulletins and service letters.

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