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On the Record with
STEVEN HEATH, PRESIDENT & CEO, INTERNATIONAL AERO ENGINES

Twenty years young is the how International Aero Engines describes itself at its birthday celebrations here, taking a dig at its 'older' rival, CFM International.

In pushing the claim that its technology is newer and better, IAE is underscoring the growing importance to airlines of low emissions and low noise. "We are," says IAE president and CEO Steve Heath, "the only engine in its class that already meets ICAO Chapter 4 noise requirements." IAE's V2500 is also the only engine to meet those stringent requirements on the Airbus A321, he adds-one reason it powers 100% of that model in Asia.

Both IAE and CFM are international consortia: IAE is composed of Rolls-Royce, Pratt & Whitney, MTU and a Japanese group, while CFM International is a joint venture between GE and Snecma. They compete in the 22,000 to 33,000 pounds thrust range to power the Airbus A320 family of narrowbody airliners; CFMI has a monopoly on the competing Boeing 737 range.

So one must always qualify sales statistics. "We have won 100% of our available market this year," says Heath, with five customers choosing V2500s for 80 firm orders through the end of April. By far the most significant of these was the order for 67 aircraft from low-fare carrier jetBlue.

But IAE's market share fell to 40% of the 295 A320 family aircraft ordered in 2002 from a more recent 55% due to Boeing winning 120 airliners for easyJet. "That single order distorts the historical picture of market preference for the V2500," says Heath, who notes 14 customers chose the V2500 last year versus 12 for Boeing.

Nevertheless, a sale is a sale. IAE plans to produce about 230 engines this year, down substantially from 2001's record 281. Heath is optimistic that annual capacity of 300 will be needed within a few years as the commercial airline market recovers.

IAE has delivered 2,100 of the 4,700 engines, worth $25 billion, ordered so far by more than 80 customers in 35 countries. Its growing installed base is bringing good returns in service contracts and aftermarket sales for its partners, enough to convince them to commit to the next generation engine. Called VISTA, it will be a new centerline engine for 150-passenger airliner families incorporating latest technology from Rolls, Pratt and MTU, and is only awaiting the call from Boeing and Airbus. "We would like to entertain a new IAE product by about 2008, but it looks more like it will be 2012 before it is needed," says Heath.

The term In-Flight Shut Down (IFSD) must be eliminated from the vocabulary. That's one of the goals of International Aero Engines, according to its president and CEO Steve Heath. "In Asia even to have one now is treated as seriously as a flight safety event," he told Show News.

The consortium that makes up IAE is working to eliminate inflight failures, which are usually caused by accessories provided by outside suppliers. IAE's V2500-A5 engine is currently suffering an IFSD rate of 0.003, or three shutdowns every million flight hours-more than six times better than required by the FAA for its 180-minutes ETOPS requirement.

"In the future no other number but zero will be acceptable," Heath says.

IAE is also working to drive dispatch reliability to 99.99%-even as airlines are pushing to reduce the length of delay that counts as an event- and to double time on-wing to 36,000-40,000 hours.

"These really are incredible numbers," says Heath, who added that in the future it will be difficult to find a pilot who ever had to shut down an engine in his entire commercial flying career.

By J.M.

 

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