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On the Record with
MIKE TERRETT, MANAGING DIRECTOR-COMMERCIAL, ROLLS-ROYCE

"If you go to the gym on a regular basis, you're likely to stay fit."

So says Mike Terrett, managing director of Rolls-Royce Commercial, of the company's ability to develop new Trent engines. "On time and at cost," he notes, adding that his competitors don't go to the gym so often.

Continuing development of the Trent (the 500 entered service with Virgin Airways on the A340-500/600 last summer and now has almost 50,000 hours in service; the 900 for the A380 is already on test) means that Rolls is close to having the technology needed to offer an engine on the new 7E7. "We're working very closely with Boeing to meet the technical requirements, the life-cycle costs and a challenging step change in performance," he told Show News.

The Trent 900, featuring an advanced swept fan and a contra-rotating high-pressure spool, has already run at 88,000 pounds thrust, exceeding the power needed for entry into service on the A380. Some of its technology may well find its way into the engine for the 7E7, as will features from the parallel AMPLE technology development program currently under way at Rolls-Royce.

Terrett believes Rolls-Royce has built a solid foundation for the future with a growing installed base of engines (10,000 commercial engines of all types) on a fleet that averages just 8.2 years old. "This young and growing fleet is consistent with our market share of 35% across all sectors, and the aftermarket is strong," he said. And he noted that in difficult times for the airline business it is the younger aircraft that are flown more: Rolls-Royce hours flown rose 7% last year, while hours flown by the industry dipped 2%.

In larger engines for widebodies Terrett claims Rolls is the leader, too, with 1,670 Trent engines ordered by 40 customers. Rolls is still ahead on the Boeing 777, although its share as declining as airlines order the new 777-300ER and ­200LR models powered exclusively by the rival GE90-115B.

Airlines are increasingly turning to the manufacturers for maintenance. Rolls-Royce took $1.6 billion worth of long term Total Care contracts on the Trent 500 last year and another $1.6 billion on other engine models. Nearly two-thirds of the Trent fleet is now signed-up, and 90% of the AE3007 engines that power the smaller Embraer regional jet. Together, the aftermarket now represents some 44% of Rolls-Royce's $9.4 billion annual revenues, and the proportion is similar in the commercial engine business, Terrett noted.

Despite the victories, 2002 was a difficult year for Rolls-Royce, which saw profits plunge 46% to $415 million from $770 million the prior year largely due to the crisis in the commercial aviation industry. "We continue to work with our customers," says Terrett. "We have experienced a number of deferrals as opposed to cancellations" as the crisis continues with SARS, which is severely impacting some of its Asian customers such as Cathay and Singapore Airlines.

A major development at Rolls is its agreement with Lufthansa Technik to set up a joint engine MRO venture, a move intended to reinforce the role of both players in the aero engine aftermarket sector. The 50-50 venture, dubbed N3 Engine Overhaul Services, aims to supply a full range of engine support services for the Trent 500/700/900 family to customers in Europe, Africa and the Americas. Lufthansa and Rolls plan to invest more than $107 million in the new company, which is expected to begin operation by the end of 2007, when a significant number of Rolls-Royce's latest generation engines will be scheduled for major overhaul.

The venture cements a relationship with Lufthansa in which the airline has chosen the Trent for its new widebody fleet of Airbus A330s, A340s and A380s. Lufthansa was traditionally a GE stronghold, "so this is a pretty important message," says Terrett.

By John Morris

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