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CFTs Are All the Rage

Conformal fuel tanks (CFTs) -- those sexy aerodynamic bulges gracing the upper fuselages of most leading current combat aircraft -- are the in-thing these days, despite expanding air-refueling roles in most recent major campaigns.

Flexibility is among the main assets of these tanks, in extending available trade-offs between range and payload. Apart from greatly reduced drag compared with drop-tanks, CFTs allow unrefueled range increases of up to 50% or more, without compromising stores pylon availability.

Their weight, of course, results in corresponding reductions in available weapons loads. But for smaller air forces they represent far cheaper alternatives to air-refueling tankers. In fact, they also offer additional operational capabilities from possible use as tankers with buddy-pod systems

Optional CFTs, flanking only the fuselage, were first introduced in the USAF's multirole Boeing/MDC F-15E Strike Eagle, dating back to the mid-1980s, and also fitted to export versions. Each tank contains 723 U.S. gallons, and supplements maximum internal fuel capacity of 2,019 U.S. gallons. Requiring extensive wind tunnel and design research to establish their optimum shapes, CFTs can achieve relatively small degradations of performance, and require only a few engineering changes in core structure and systems modifications for anchor points and plumbing in retrospective installations.

CFTs avoid the significant moment arms that affect outboard pylon tanks and impose limits on combat maneuvrability. They are also favourably placed to minimise CG problems, but cannot be jettisoned to reduce operating weights, cross-sectional area and drag when empty. While designed for fairly rapid field installation or removal, they may not readily lend themselves to such operations on a mission-to-mission basis.

Sixty Block 52+ multirole F-16C/Ds now being delivered to Greece were claimed by Lockheed Martin as the first production aircraft with over-wing/fuselage conformal fuel tanks. "These hold a total of 450 U.S. gallons, or about 3,060 pounds of fuel, for a significant increase in mission range and patrol times", said John Bean, Lockheed Martin VP F-16 Programs. The CFTs, he added, also allowed F-16s to carry a larger weapons payload by freeing-up two stores pylons. Eighty UAE F-16C/D Block 60 Desert Falcons will also be delivered from 2004 with CFTs.

Export Dassault Rafale Mk 2s will be offered with CFTs of 607 U.S. gallons capacity for a 20-25% range increase, following flight development from April 2001. For the Eurofighter Typhoon, new 792 U.S. gallon conformal tanks developed by Australia's GKN Exchange company were shown last year in mockup form at the Farnborough Air Show. Their shape apparently required "a huge amount of wind-tunnel optimisation work," the effectiveness of which has not yet been flight-tested, to increase Eurofighter Typhoon internal fuel capacity by nearly 50% when required. With the necessary plumbing and attachment points in place, field installation or removal is reportedly possible within a specified 75 minutes, for rapid role changes.

The RAF has shown some interest in the Eurofighter Typhoon's CFTs, which might be introduced as an option on Tranche 2 production aircraft. With its Eurofighter partners BAE Systems is still looking at technical solutions and operational benefits for possible future development, in recognition of changing requirements.

John Fricker

 

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