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Airbus Has Nothing Toulouse as Hamburg's A380 Assembly Hall is Inaugurated

While Boeing continues the search for a 7E7 assembly location blessed with local officials benevolently disposed towards the aerospace industry, European rival Airbus is far beyond that stage with its A380 mega-airliner, thanks to latest developments in Germany. At Hamburg, one of the two existing assembly lines for smaller Airbuses, a Major Component Assembly (MCA) hall dedicated to the program was opened on May 21.

Illustrating the political support for this venture, the ceremony was attended by Chancellor Gerhard Schroder, Hamburg Mayor Ole von Beust and German Aerospace Parliamentary Co-ordinator Dr Ditmar Staffelt. Airbus president and CEO, Noel Forgeard, recorded his indebtedness to Chancellor Schroder, "who is one of the main drivers of European integration, from which we benefit so much."

The MCA hangar is 750 feet long, 395 feet wide and 75 feet high. It will house structural assembly and equipment outfitting for the forward fuselage sections and rear fuselages of the A380. "The handover of the assembly hall is a key milestone in the making of the A380, in the history of our company and in the long lasting relationship between Airbus and Germany," declared Forgeard.

Assembly and outfitting of the 555-seat airliner will be a complex procedure involving several centers in different countries and reliance on water transport-which, coincidentally, is a factor partly determining Boeing's 7E7 plans. The second, central element will be put in place next year, when the main assembly hall is completed at company headquarters in Toulouse.

It is to here that major components from Germany, Spain and the UK will be delivered, employing a specially constructed barge to bring the parts to within 50 miles of the plant before they are assigned to road transport. Even this is more complex than it sounds, for German-built forward cabins will pause at St Nazaire to be joined to French flight decks before resuming their water-borne progress to Toulouse.

Once flying, A380s will go to Hamburg for outfitting, those for European and Middle East customers being delivered directly from there, while aircraft assigned to the rest of the world will return to Toulouse for final pre-delivery work.

To date-and this may change during show week-103 orders and commitments are held for the A380. The prototype will fly in 2005 and a 2,200-hour flight trials program lasting 15 months will culminate in initial deliveries to Emirates and Singapore Airlines.

By Paul Jackson

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