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F/A-22 Raptor Setbacks Tempered by Performance Achievements

The news earlier this year that the F/A-22 program was $1 billion or more over budget, resulting in reassignment of Lockheed Martin's program manager and the U.S. Air Force general in charge of the program, has been tempered somewhat by the fact that the Raptor has met many of its technical goals and just recently received orders for a third lot of aircraft. As of this date, the USAF has ordered 44 production F/A-22s.

The F/A-22, which has been in development since in 1991-and only added the "A" for attack in the last eight months or so-has been troubled by cost overruns and schedule delays. As the Raptor transitions to the Initial Operational Test & Evaluation (IOT&E) phase, planned for August 2003, there are several key risk areas that will remain under scrutiny.

At the top of the list has been software instability in the aircraft's suite of integrated avionics. Earlier this year, a flight test failed to validate progress that Lockheed Martin said had been obtained in a laboratory, and it is yet to be seen whether the prime contractor and its partners can achieve the goal of 20 hours of successful software performance before IOT&E begins.

On the positive side, the F/A-22 fighter flight-test program has for the first time successfully demonstrated between two Raptors the capabilities of the intraflight datalink, a key component of the Raptor's avionics suite that is designed to enhance a pilot's situational awareness-and is another necessary milestone on the path toward IOT&E.

Other technical setbacks include a restriction in the time spent in high-speed flight testing because of overheating in the rear of the Raptor, and the need to redesign the horizontal tail to overcome an earlier incident where materials separated in the tail and the shaft. Flight tests of the redesigned tail are scheduled for first quarter of 2004.

The USAF plans to purchase 276 F/A-22s under the $42 billion-plus cost estimate-a figure that has ballooned over the $36.8 billion congressional cost cap. The U.S. Congress might have to raise that cap if the Air Force is to buy all the planes it wants.

That said, USAF, General Accounting Office, and industry observers all agree that the F-22 will meet or exceed its performance goals by the end of its development program. The F/A-22 is superior to the F-15C Eagle-the aircraft it is designed to replace-by being less detectable (stealthy), capable of flying at higher speeds for longer distances, and able to provide the pilot with substantially improved awareness of the surrounding situation through use of integrated avionics.

In testimony before Congress in April, Assistant Secretary of the Air Force for Acquisition Marvin Sambur said: "The F/A-22 is meeting or exceeding all eight aircraft performance-related key performance parameters," including supercruise, maneuverability, sortie generation rate, radar cross section, payload, combat radius and radar detection range.

The F/A-22 Raptor is being designed, built and tested by the USAF and the team of Lockheed Martin (forward and mid-fuselage, armaments), Boeing (wings and aft fuselage), Pratt & Whitney (engines), Northrop Grumman (radar), TRW (COM/NAV/IFF) and BAE Systems (electronic warfare suite). Final assembly and initial flight testing of the Raptor takes place at Lockheed Martin's Marietta, Georgia factory, production headquarters for the F/A-22 program's contractor team. The Raptor's low-observable control surface edges, antennas and radomes are built in Palmdale, California, while its mid-fuselage is built in Fort Worth, Texas.

The F-22 air superiority fighter will replace the F-15C air-to-air fighter. The first Raptor squadron is scheduled to be operational in 2005. The Air Force has not yet announced F-22 operational bases, but candidates includes Langley AFB, Virginia; Elmendorf AFB, Alaska; Eglin AFB, Florida; and Mountain Home AFB, Idaho.

By Barry Rosenberg

 

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