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Boeing 's Tanker Program

Today, the average U.S. Air Force tanker is 43 years old, says Bob Gower, VP for the 767 Tanker program at Boeing's Integrated Defense and Space Division. If Boeing's proposal to lease 100 new 767 tankers to the USAF -- approved in May -- proceeds as planned, the average age of the fleet in 2011 will be43 years. "The idea is not to modernize the fleet but to stop the aging process," Gower says.

Boeing's strategy to pursue the world's tanker market on a commercial basis is paying off, Gower says. "We launched the 767 tanker as a commercial development program," he says, "because we saw pent-up demand and we wanted to be the first to market. We launched it internationally with the intent to bring it back to the U.S.-it's usually the other way around."

In mid-July, the first 767 tanker will leave the Everett factory and go to Wichita, where its refueling equipment will be installed. It will be delivered to the Italian air force in late 2005, followed by three more aircraft that will be modified in Naples by Alenia's Aeronavali unit. In March, Boeing received a firm contract for the first of four 767 tankers for the Japanese Air Self-Defense Force, to be delivered in 2007.

Gower is confident of further orders. Australia is expected to issue a request for tenders this summer, and Korea, the United Arab Emirates and Saudi Arabia are other early potential markets.

The USAF lease is the big prize that Boeing has had in its sights all along. "Under the best case, we could be under contract at the end of June," said Gower in mid-May. There is no formal requirement for Congressional approval, but, says Gower, "we could get a lot of questions." Arizona Senator John McCain has savagely attacked the deal as a bailout for Boeing.

Under the lease, the USAF should receive 20 new tankers a year, starting in 2006. A specially formed, non-profit company, independently financed, will buy the aircraft from Boeing and collect $138 million in lease payments from the USAF for each aircraft, starting when the aircraft are delivered, says Gower. "You don't pay General Motors while they build your car." Each aircraft is leased for six years; if the USAF does buy the aircraft at the end of their lease, under a $4 billion option, it would do so from FY12 to FY17. The 100 KC-767s will replace the USAF's KC-135Es-aircraft that were retrofitted with second-hand Pratt & Whitney JT3D engines rather than the new CFM56 (F108) engines fitted to the KC-135R. Ultimately, Boeing expects to replace most or all of the USAF's 545-plus KC-135s with 767s.

The 767 tanker is flexible. Italy's aircraft include four refueling devices-the flying boom and Smiths Aerospace hose-and-drogue units (HDUs) on the centerline and under the outer wings-and an Alenia interior that can accommodate 200 people, 19 freight pallets, or 100 seats and ten pallets in a Combi layout. Auxiliary underfloor fuel tanks are available, but the relatively large wing and centerline holds enough fuel for most missions.

One new feature, on show here, is the Remote Aerial Refueling Operator II (RARO II). The 767 boomer no longer lies flat in the tail, but operates a fly-by-wire boom from a seated station behind the cockpit. A similar system is used on the Netherlands' KDC-10 tankers, but RARO II includes 3-D electronic goggles. Fed by two cameras under the tail, located 18 inches apart, the goggles "are a great improvement, particularly at night."

By Bill Sweetman

 

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