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A Defense Technology Blog
Stealthy Sukhois

Talking about stealth in relation to the Sukhoi Su-27 and its extended family, including the new Su-35S, tends to cause people to fall over in fits of mirth. Like Chandler's Moose Malloy, the basic airplane looks about as inconspicuous as a tarantula on a slice of angel food.

But just about six years ago, in late 2003, Defense IQ managed to persuade a team from the Institute of Theoretical and Applied Electromagnetics (ITAE), part of the Russian Academy of Sciences, to present at a conference on stealth in London. I was a presenter - I don't recall any other journalists being present. It sounded as if the paper was going to be some kind of theoretical snorefest and I didn't expect much from it.

I was wrong. 

The ITAE researchers produced a highly detailed paper showing how the institute had developed radar cross-section (RCS) prediction software, test facilities for measuring the RCS of real aircraft, and a variety of RCS-reduction materials, all with the Su-27 family as the main application. One illustration showed an RCS test on Bort (fuselage number) 708, one of the Su-27M prototypes that were precursors to the Su-35S:

 

blog post photo
ITAE

 

The invaluable Flateric has recently posted my full account here, together with some artwork from the paper. (Ignore the comments from the f-16.net F-35 fans, who have a hard time with words of more than two syllables.) 

According to the paper, the ITAE researchers had found materials that solved the dominant problem in the Sukhoi design:  straight-through inlets to the compressor face, with no line-of-sight blockage. Rather than placing an absorber-treated blocker in front of the engine, as on the Super Hornet, ITAE developed a radar absorbent material (RAM) that could be applied to the first-stage compressor blades. The rest of the RAM suite included a metallic treated canopy and sprayed-on RAM coatings on the missiles. 

ITAE had also experimented with a plasma screen in front of the radar antenna. Details were few - it was possible that it was contained in some kind of dielectric plastic envelope - but it could be switched on and off in tens of microseconds, so that it could be turned off when the radar needed to operate and turned on at other times. Along with RCS-reduction treatments for the exhaust, it seemed less mature than the rest of the technology. 

One year later, the same presenter appeared at IQPC's conference. I asked him if any production aircraft had been modified, and he responded that "about 100" Sukhois had received RCS-reduction mods. 

Of course, this by no means will render a Sukhoi invisible - and similar measures have been implemented on many aircraft, including F-16s (Have Glass I and II), the Super Hornet and new European fighters. But when you consider that the most recent versions carry a very serious jamming suite, the complexion of the issue changes.

Jamming and RCS reduction are highly synergistic. The "burn-through" range - the point at which none of my jamming works because the jammer power is less than the scatter from the target - goes down much more quickly with lower RCS than the detection range.

Yes, there are "home-on-jam" technologies that can be applied to missiles - but if the missile's computer has to match its wits with the agility of the jammer, it's a more dicey proposition. New jammers with solid state directional transmitters and digital RF memory (DRFM), which allows you to parrot the incoming signal back in a nanosecond, can give anyone a hard time. 

Tags: ar99su-35sstealth
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Slider wrote:
Bill, intersting stuff, but I have a question on the following piece :
''The ITAE, though, has developed a high-performance, ferro-magnetic RAM for the compressor face and duct walls. The material has to be thin, because it cannot constrict airflow or impede the operation of anti-icing systems, and must withstand high-speed airflows and temperatures up to 200°C. The ITAE team has developed and tested coating materials which meet these standards. A layer of RAM between 0.7-mm and 1.4-mm thick is applied to the ducts, and a 0.5-mm coating is applied to the front stages of the low-pressure compressor, using a robotic spray system. The result is a reduction of 10-15 dB in the RCS contribution from the inlets  more than halving the RCS''.
How does this affect an NCTR system, does it reduce the change of frequency or just make it harder to detect?
The West has traditionally under estimated the Russians since I can remember, for example AA-11 Archer came along when Sidewinder was king and the Mig-29 which seemed to have a huge frightening affect amongst the military aviation community.
Nice stuff, thanks for the info.
8/25/2009 8:54 AM CDT
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Sunho wrote:
Just curious, does Saab or FMV have test facilities for measuring the RCS of real aircraft comparable with the Russian and German (EADS in Manching) ones?
8/25/2009 9:11 AM CDT
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Bill Sweetman wrote:
Sunho - I'm not sure, but the Swedes do have the ability to keep secrets where necessary.

Slider - I would think that it would make JEM (jet engine modulation) NCTR very difficult, but there are other means out there today.
8/25/2009 9:23 AM CDT
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Feeblesmith wrote:
>>Sunho
Yes, FMV has facilities, one of them in Arboga called AMPA(Arboga antennmätplats) where they have a retracting tower with a tilting and rotating mount for aircraft.

The site is clearly visible from a nearby highway and I´ve seen a Viggen mounted perhaps 10 years ago, probably to test the testing eqiupment rather than improving the aircraft.
Apparently there are other simmilar sites in more secluded settings.

Some FMV and SAAB projects involving low RCS are SMYGE, Visby, FILUR, Neuron and the inlet ducts on Gripen that is optimized for low RCS.
8/25/2009 10:38 AM CDT
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Mark Simpson wrote:
"Ignore the comments from the f-16.net F-35 fans, who have a hard time with words of more than two syllables."
Should be:
"Ignore the people who disagree with me- nah nah nah-nah!"
Too bad there's not a whole lot of pro-F-35 bias in that thread, just some intense skepticism of Russian technology.
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It really isn't surprising that they have developed such capability, reducing RCS isn't difficult once you have desire to do so. This is simply them catching up to the early 90's. Good for them. Similar situation with the jamming- things tend to get quiet fast when it comes to EW here, so I feel confident that the US is still way ahead when it comes to jamming.
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"The West has traditionally under estimated the Russians since I can remember, "
Well, it's gone both ways, but for the most part we have had the advantage. The "Missile Gap" with Eisenhower, for example. And the MiG-25. Oh, it could go Mach 3... once. Then you had to get new engines and fix all the pieces that melted. Plus the whole Soviet-Union-falling-apart thing.
8/25/2009 9:23 PM CDT
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Obamanite wrote:
So they may reduce the Su-.... oh, whatever, the Flanker's RCS from that of a barn door to a garage door. That's still an improvement, I suppose.

Question: do you REALLY believe ITAE has developed a way to treat COMPRESSOR BLADES with RAM, when the U.S., which by all accounts should be way ahead on this tech, has a problem keeping the F-22's engines from ingesting the stuff that falls off its airframe, let alone applying it to the engine itself? It's not spray-on hair, you know? I find ITAE's claims a little, eh, hard to swallow...
8/25/2009 10:01 PM CDT
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Widow41 wrote:
Even if as claimed the Su-35 has half the frontal RCS of a Su-30 its still around 7-9 dB. Is that tactically significant? Maybe for bouncing Pakistani F-16As but against the F/A-18E/F, F-22 or F-35 you are still going to be detected head to head long before you get a peak. The Navy pilot has lost 2-3 minutes of invisibility and the Air Force pilot 5-10 on an intersecting vector at cruise speed. The only significance of this is that the Russians can add a premium to the outlay of various world dictators to give them the illusion of some kind of air to air competitiveness.
8/25/2009 11:27 PM CDT
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Bill Sweetman wrote:
Widow - as pointed out, the value of managed RCS is as an aid to active jamming. If my tactic with the Su-35 is to concede the first look to the JSF but to prevent it from converting that into a first shot, it makes a lot of sense.

Mark - I find your confidence disturbing. The US largely ceased funding development of active jamming for fighters in the 1980s, aside from towed decoys. (An advanced towed decoy is installed on the F/A-18E/F, at least until you hit the burners.) Some improvements have been funded for export, but many of the US-sourced F-16-option jamming systems have gone to Islamic countries, and for good reason.

Oba - All I can report in this case are the claims. For that matter we don't know how well Have Glass II works either. As for the "we don't like them so we don't believe them" argument... I just think of the US Navy pilot, confidently storming into battle against a flimsy, inferior Japanese A6M in his magnificent Brewster F2A Buffalo...
8/26/2009 7:32 AM CDT
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Sunho wrote:
Thanks Feeblesmith, page 60 of this 1995 annual report at http://reports.huginonline.com/mvd/1043/642045.pdf has a picture of the facility you described.

However it says the AMPA is a unique resource for "full-scale measurement of antennas" used by combat vehicles, small vessels and aircraft. I am not sure whether this means RCS measurement.
8/26/2009 7:49 AM CDT
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Widow41 wrote:
If the Russians have developed a fighter based active jamming system that enables a 7-9 dB aircraft to disappear from an AESA track at 50 miles or an AIM-120 seeker then they have achieved an incredible act.

The Su-35 level of RCS reduction is just not very significant even with jamming support against fighters with AESAs. Maybe if they could half the RCS again to MiG-21 levels (impossible without aerodynamic changes) and they had Elta 82 12s and were up against mechanically scanned noses run by 16 bit computers they could get away denying an AIM-120 shot.

Otherwise this just all smacks of wishful thinking.
8/26/2009 8:08 AM CDT
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