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A Defense Technology Blog
While Everyone Is Looking The Other Way...

Bob Cox of the Fort Worth Star-Telegram is usually on the ball, so this story is worth a look. It has deputy defense secretary Gordon England saying that the FY10 budget will boost JSF spending in order to accelerate development and production.

But "accelerating" development sounds odd when the program leaders have not-quite-officially acknowledged a one-year slip in the end of SDD. But at the same time, DoD officials have been warning that without a boost in funding, the F-35 development program will split into two phases. Other reports have the US Navy delaying the initial operational capability (IOC) date of the carrier-based F-35C.

What's going on?

The JSF program has set itself some lofty goals. Even with the new mid-2014 date for the completion of operational testing (OT) the flight-test team has to average 70-plus sorties per month, starting yesterday, to get there. (This is based on the 5100 total sorties mentioned in a GAO report early this year.)

That's as many flights as the program has notched up in the past two years. Clearly, the pace will accelerate as more aircraft join the flight-test program - the plan is to have 19 aircraft in test by the end of 2009 - but what lies ahead from late 2009 onwards is among the fastest-paced developmental test programs in history.

However, despite the new schedule, the Marine and USAF IOC dates have not moved, from mid-2012 and mid-2013 respectively. Both dates are before the completion of OT and the Marine IOC target is before the completion of developmental testing (DT).

Even though the definition of Marine IOC is liberal - one squadron with support equipment, technical publications, trained maintenance personnel and trained aircrew, with ten aircraft, six of them deployable - the schedule is still tight. It calls for the first step in training operational crews (which is the training of the first instructor cadres within the test program) to start in 2010, when the fleet readiness squadron gets its first aircraft.

The schedule also still calls for the last low-rate initial production batch to go on contract in 2012. But a small problem is that it's contrary to Federal law to proceed to full-rate production until OT has been completed. There has been an overlap in the plans for some time, which was to be bridged by defining the first year of full-rate production funding as an economic order quantity (EOQ).

But with OT winding up in 2014, the schedule now formally shows the first multi-year production contract being awarded before that. Either that date, or the law, has to change.  

So where does the Navy fit in? It's been clear for several years that the Navy, unlike the Marines or the USAF, has a Plan B - the service can keep buying Block II Super Hornets until it considers the JSF to be ready. And slipping the F-35C's IOC (now set for 2015) would take a lot of pressure off the test program because carrier testing would no longer have to be completed by mid-2014. 

But at the same time, the cost of SDD would go up further (on top of the not-yet-reported increase due to the one-year schedule delay), and delaying the ramp-up of Navy aircraft would reduce production rates and increase costs.

So it could well be that what England is looking for is to add money to boost USAF and Marine production - or at least make sure that they stay at planned rates, despite the rising SDD bill - to keep the JSF production plans rolling.

Pentagon critics have often charged that there are two phases to any major defense program:  Too soon to know, and too late to stop. The JSF seems to be adding another - "too big to slow down" - to that list.

It seems that the project needs a morale booster. How about a song?

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viperfan wrote:
Thanks Bill for that update. Wondering, what's the planned production rate for the F-35C ? How many F-35C is likely to be on carriers by 2025?

(And no offense to Bob Cox but after reading him for some years now he does sound more like a Lockheed Martin JSF lobbyist than a balanced news reporter.)
11/4/2008 9:12 AM CST
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Bill Sweetman wrote:
Boeing and the Navy Super Hornet office have done a very good job over the years of making the aircraft look like an alternative, not to the JSF per se, but to early commitment to the F-35C. So the Navy's free to regard JSF IOC as a movable feast, depending on how badly they need its stealth, how much it costs, and how much they need the money for those big grey steel floaty things that the Navy likes. The plan, though, is that the Navy would stop buying Rhinos and instead buy JSFs at about the same rate (mid-30s to low-40s) driven by attrition. Meanwhile, though, it's a same bet that Boeing is working out new ways to apply Dr Wiechman's Incredible Vanishing Goop to the Rhino. By the way, the F-35C now tips the scales at 4,000 pounds more than the F/A-18E, and that's without an internal gun.
11/4/2008 10:09 AM CST
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I haven't read Mr. Cox, but used to live in the "Startlegram" area (Arlington, TX), and the entire paper sounds like a Lockheed-Martin Lobbyist.
11/4/2008 10:21 AM CST
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Marcase wrote:
It was my impression from the start that the JSF was to be a true "international" project (albeit dominated by the US), with an eye on replacing the F-16s (among other "light fighters") all over the world, from Norway to Australia.

This moving about the IOC schedule does not sit well with potential European buyers; Holland is seriously re-evaluating its commitment to the programme, and is on the verge of deciding not to order two test aircraft in early 2009, based on program slippage and costs.

I wonder if the US (read Lockheed Martin, but also the US defence department) is taking into account that the JSF is no longer the only game in town. Like Boeings F/A-18, the Gripens star is slowly rising again, looking more and more attractive.
11/4/2008 10:39 AM CST
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viperfan wrote:
Head over to Jane's site and read the latest news (from today) about the UK JSFs... apparently the UK is considering delays and cuts to the JSF programme.

The Super Hornet can carry a decent number of stealthy stand off missiles for sea and land attack so I'm not sure if there's any imminent USN requirement for a "stealth" jet.
11/4/2008 11:00 AM CST
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BDF wrote:
What about "encouraging" more allied input and funding in exchange for earlier production slots? Maybe take some pressure off the DOD budget in the process? I am hardly surprised that there is slippage in the program given it's innate complexity. Is is also possible that England's motives are twofold here?
11/4/2008 11:43 AM CST
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Bill Sweetman wrote:
Viperfan - Head on over to where? Watch your language around here!
The UK, remember, has a 2017 IOC already. They are smart enough not to send a brand-new carrier to sea with a brand-new aircraft, let alone an immature one, so the first CVF will fly Harrier GR9s for a couple of years. The timing also gives them a chance to get more power from the get-go, with the F136 or upgraded F135. Meanwhile, stretching the test program may also move to the right the date at which the UK-owned aircraft will be able to contribute to OT, and the date at which they can leave the US. Moreover, the more that the contract date for any LRIP jets precedes the end of DT, the more it's likely to cost to bring them to IOC standard.

BDF - I'm sure they'd like to see the export customers stay early, or even move earlier, but it gets more difficult as time goes on.
11/4/2008 3:29 PM CST
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Solomon wrote:
4,000 more than an F/A-18E? Thats insane! Why?
11/5/2008 5:27 AM CST
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Bill Sweetman wrote:
Solomon - it's almost 5,000 if you correct for the gun. You can give the F-35 some credit because the EOTS is built in, but the net difference is probably 4,500 pounds. The big difference is in the internal weapon carriage and fuel volume, which adds a lot of structure. Also, I suspect that the engine is heavy (in part because smaller engines tend to have higher T/W, in part because of the big LP turbine and shaft needed for the STOVL version). Then there is some added weight for radar absorbent materials and structures, and the complications (such as cooling systems) associated with stealth. And weight-wise, I suspect that more-electric was not a winning bet.
11/5/2008 6:42 AM CST
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aniemyer wrote:
Bill - When both Boeing and L-M briefed their programs, er, "technology demonstrators" to one of their end users, e.g. Marine Corps aviators, what was it, over 10-years back, Boeing's engineer teams were booed off the stages at Miramar and Cherry Point when they said "gun, what gun? We didn't design this to have a gun." L-M's reception ("Uh, yeah, it'll have a gun, honest!") was only a shade less unfavorable. Now the Corps is being told that in order to have a gun, they have to trade range and other payloads. The Marines are NOT amused... Having even a few rounds for one, last pass is a heck of lot better than telling your brethren in contact "I'm 'Winchester', see ya later."
11/5/2008 7:25 AM CST
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