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A Defense Technology Blog
Shipyard Fix
This is the year of the shipyard. But that's not necessarily a good thing. Lawmakers have openly disapproved of how business is being done, both at commercial and Naval shipyards. So the question for the Navy is: What are you going to do about it?

Rear Adm. Bill Landay, head of the program executive office for ships (PEO Ships), thinks he has some ideas. They're not what you'd call revolutionary, but he hopes that by laying them out formally, change will follow.

He invited reporters to talk about the plan Oct. 6. Here's some of what he laid out:

First, consider this - PEO Ships is currently managing 20 major surface ships in 7 yards and 190 small boats across 25 yards. In the next five years, 25-30 additional major surface ships and hundreds of small boats will be added to that list. "That's a significant challenge," Landay said. "But there's lots of opportunity."

Here's how it would all play out -
1. Get the program right up front. Okay - that's kind of obvious. Or is it? Landay says the push is on to establish stable requirements and get shipbuilders involved in the discussion early on. Look for technical maturity on systems and get your cost estimates right (which includes getting a good grasp on the program risks). Lead ships and programs with high technical risk should be cost contract programs, Landay says. "The goal is to retire the risk quickly and then move to a fixed-price contract."
Program structure and manning's a big piece of getting the program right as well. Landay says bringing on more skilled people to "robustly man" a program helps ensure proper execution.

2. The program execution piece. Aside from manning the program properly, the Navy is focusing on the strength of its supervisors of shipbuilding. "To me, the position is critical to the ability to execute programs," Landay says. "They're the eyes, ears, hands and knowledge on the waterfront." Other pieces of program execution should include design and software maturity production efficiency and launch readiness.

3. Affordability. This piece is kind of a given, and the reason for all the changes within the PEO. The Navy wants to drive competition, create a leaner production process and get spiraling costs under control.

Landay went into explicit detail, spending about 40 minutes outlining his plan before taking our questions. He wrapped up with some key points:

1. Focus on increasing the confidence in our ability to execute shipbuilding effectively
2. Mature our designs before beginning construction
3. Create production plans that yield success and exercise rigor in executing those plans
4. Build the first ship like a follow ship
5. Measure productivity improvements from unit to unit rather than ship by ship
6. Engage in a ruthless drive for affordability and efficiency
7. Design your funding to target affordability and capital improvement initiatives
8. Measure and evaluate the performance of companies, not programs
9. Manage shipbuilding like a business rather than a series of individual programs

So, dear readers, do you think a formalized plan like this will yield results? And how long will it take to reap the benefits of this kind of change? I look forward to your opinion.
Tags: ar99NavyLandayshipbuilding
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sferrin wrote:
How about letting them hire the most qualified individuals rather than trying to meet some arbitrary quotas? Then stop screwing around with budgets so contractors can actually plan. It seems to me that the government goes out of it's way to do things as innefficiently as possibly. Here's a clue, look at programs that worked and emulate what they did. Look at why other programs failed and don't repeat it. Unfortunately anybody doinng the looking will have bias and cherry pick to support their idiology (or their "betters" will tell them what to find). This is all window dressing as the USN can't accomplish anything without the politicians signing on and they're FAR more interested in meddling than allowing any real reform. They've got pockets to line and votes to buy don't you know.
10/9/2009 3:53 PM CDT
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Len Hobbs wrote:
This subject is so much 'mind-numbing nonsense'!

The 'government' IS the root cause of cost over-runs, delays, change-orders and the genral ineptness and sloth in the ship building industry.

All U.S. military organizations pay three-to-five times what 'unit cost' should/could be. The shipbuilders get huge payments up front, follow-on 'T&M invoices and endless, incremental cost increases and outright fraudulent billings...and have operated this way for the past 80 years!

When ANY government...and especially the U.S. government...gets its' tentacles into an industry...the costs go up, productivity goes down, corruption and graft increase, the efficiency decreases...and the end product is an anomaly in design, manufacture, cost and utilization!

The answer is to bid on government jobs...and then SELL the finished product to the government...after finding the money to finance the project...based on the contract!

Discussions on this subject are a complete waste of human energy and time. The United States will collapse...before any changes, much less improvements, are made to the U.S. military acquistions process.

There is NO intellectual, objective, rational nor interesting debate possible!
10/9/2009 5:28 PM CDT
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sferrin wrote:
Len: That's a fairly depressing assessment but I have to agree with you 100%.
10/9/2009 6:27 PM CDT
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dgillikin wrote:
I concur. The USN and big yards live in their own universe with Congress paying the bills. No sense of urgency combined with no worry's about losing one's job over non-performance.
10/11/2009 8:09 AM CDT
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Awacs wrote:
The U.S. can save billions of taxpayers' money if it would be willing to get over the "not invented here" syndrome. Why not look outside of the box... to Europe where numerous naval shipbuilders have succeeded in designing and building advanced patrol ships and surface combatants for much less than the very high cost the U.S. has unfortunately become accustomed to.

A 22,000-ton helo carrier for approx. EUR400 million (French Mistral-class) or a 27,000-ton one that's also capable of launching and recovering F-35Bs for approx EUR800 million (Spanish Juan Carlos I-class that will be built also for Australia as the Canberra-class).

A 6,000-ton Anti-Air Warfare and Ballistic Missile Defense-capable ship packed with the same Raytheon-supplied missiles the USN uses, for approx. EUR650m (Danish Ivar-class).

A patrol ship comparable in size and mission to the U.S. Coast Guard's proposed Offshore Patrol Cutter for approx. EUR150 million (Dutch Holland-class).

These ships can be built under license by U.S. shipyards and fitted out U.S. Navy or U.S. Coast Guard-specified equipments without adding too much to the cost. If funding is provided up front for a multi-year, complete-series buy (in stead of ordering ships in ones and twos) even more can be saved.

With the current budget situation, this is an alternative that should be considered seriously (it would also help to bring the transatlantic defense equipment trade between the U.S. and Europe more into balance...)
10/11/2009 10:53 AM CDT
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sferrin wrote:
Why?
10/11/2009 4:35 PM CDT
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Awacs wrote:
The question that Americans need to answer is: why not???... if you can save precious tax payer's money and still get perfectly capable ships to keep your Navy and Coast Guard in business.
10/12/2009 11:52 AM CDT
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sferrin wrote:
"Why not" is pretty easy to answer. Why would you EVER want to outsource your military equipment instead of simply getting your own house in order? It's not like the Europeans are operating on another plane of intelligence or something. The whole attitude of "we suck, let's get someone who seems to know what they're doing" is pathetic.
10/12/2009 1:01 PM CDT
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Awacs wrote:
Sferrin: taking a license for an efficient European (or Australian) ship design and then have it built on a U.S. yard is not outsourcing your military equipment; it's just smart procurement (provided the design meets requirements). In fact, this very thing is already happening in several Navy and Coast Guard ship programs, LCS being one example.

As for you getting your house in order: excellent idea!
10/13/2009 2:10 AM CDT
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sferrin wrote:
Awacs: Outsourcing ship design is not the way to get your shipbuilding industry in order. That is self-evident.
10/13/2009 5:50 PM CDT
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